About Bermar Associates, Inc.

Looking for a production operation with full single-source mold-building and molding capabilities? You've found the right company! Bermar Associates, Inc., offers the following services in one location: product and tool design, mold building, sampling, production, process development and quality assurance.

We specialize in innovative and economical tooling. Bermar's patented mold system uses interchangeable core plates housed within a steel mold base. This system provides versatile, cost-effective "trial" configurations and short-run specialty shapes without the cost of building a full mold. For those interested in production molds, Bermar's team of designers and engineers can take your product from concept to production. We welcome volumes from one to one million pieces.

In-House Services

Design: Engineer on-staff, Mastercam CAD/CAM
Maintenance: Full machine and bench capabilities
Quality: ISO 9001 compliant

Industries Served

• Machine tool, medical, industrial, automotive, recreational and more
• Prototype and short-run/low to medium volume
• OEM contracts (1 - 1,000,000)

In-House Equipment

• Fully-equipped mold-building facility, 11,000 sq. ft. plant
• CNC machining centers, lathe, surface grinders, drill presses, welding and other mold-building equipment
• Ideal for small to medium molds

EQUIPMENT LIST

Machining & Moldmaking:		Mold Production
Bridgeport VMC 76022, DX32 X Travel 30" Y Travel20" Z Travel15" RPM 60-4000 Opening Distance 48" Gear Driven BT40 Holders Bridgeport VMC 3016 X Travel30" Y Travel16" Z Travel15" RPM 60-10,000 Opening Distance 30" Belt Driven BT40 Holders Acer Lathe A.GS-618 17" High Speed Engine Lathe 4 Bridgeport Mills 9" x 42" Table Size Digital Readout Tooling 4 Angle-lock Vices 1 11" x 11" Advance Cross Slide Rotary Table 3 1" Belt Sanders 1 6" Belt Sander 2 12" Band Saws 1 Boyer Schultz 6" x 18" Surface Grinder 1 SO-Cutter Grinder/Deckle Machine 1 14" Rollin Band Saw 1 Hobart TIG Welder		Battenfeld Injection Molding Machine 100 Ton, 4 oz. Shot Size 16" x i 6.5" Tie Bar Closed Loop Battenfeld Injection Molding Machine 200 Ton, 14 oz. Shot Size 20" x 20" Tie Bar Closed Loop Kawaguchi Injection Molding Machine 100 Ton, 5.5 oz. Shot Size 16" x 16" Tie Bar Closed Loop Kawaguchi Injection Molding Machine 200 Ton, 14 oz. Shot Size 20" x 20" Tie Bar Closed Loop Kawaguchi Injection Molding Machine 400 Ton, 42 oz. Shot Size with Intrusion 28" x 24" Tie Bar Closed Loop Patented Mold Base Allows Cost-Effective Tooling Options Various Dryers Tower Support Equip. for Specialty Mold Items

Most Common Materials Used

• Aluminum and steel mold bases
• All primary thermoplastic polymers (nylon, polyurethane, ABS, HDPE, LPDE, PC, PP, PVC, SAN, TPR) and engineered resins